120 T/H Potassium Feldspar Grinding Plant Upgrade

Feldspar Project Profile 120 T/H Potassium Feldspar Grinding Plant Upgrade How deploying the 2PGY1200×1000 Hydraulic Roller Crusher secured zero-iron purity and cut mineral waste. The Problem: Iron Pollution & High Slime Waste A major potassium feldspar washing plant was using traditional……

Productive Capacity:4-500t/h
Finished Product Size:25-200mm
Included Equipment:
Double Roller Crushers

Feldspar Project Profile

120 T/H Potassium Feldspar Grinding Plant Upgrade

How deploying the 2PGY1200×1000 Hydraulic Roller Crusher secured zero-iron purity and cut mineral waste.

The Problem: Iron Pollution & High Slime Waste

A major potassium feldspar washing plant was using traditional cone and hammer mills for secondary fine crushing. The high-speed impact tore off metallic iron flakes, polluting the ore (Fe_2O3 > 0.3%) and ruining its whiteness for premium ceramics. Additionally, the violent milling crushed 22% of the brittle feldspar into useless fine mud (under 0.5mm), which was washed away as tailing waste.

120 T/H Potassium Feldspar Grinding Plant Upgrade

The Solution: 2PGY Hydraulic Roller Integration

The plant replaced its impact mills with our 2PGY1200×1000 Hydraulic Double Roller Crusher. By running at a low speed (70 RPM) and compressing the rock with synchronized hydraulic pressure, the feldspar fractured cleanly along crystalline boundaries without friction flaking.

Proven Performance Data:

Metrics	Old Milling Setup	2PGY Roller Circuit	Net Gain
Fine Mud Slime Waste	22.5% lost as waste mud	6.2% controlled fines	-16.3% Waste Cut
Iron Content ($Fe_2O_3$)	0.34% (Stained Yellow)	0.08% (Pure White)	Grade-A Premium
Downstream Mill Load	Standard Grinding Speed	Ball Mill Output +35%	25% Energy Saved

Upgrade to Iron-Free Crushing

Stop throwing away valuable minerals as fine slime. Send us your hourly target capacity to receive a custom factory quotation.

Get Custom Feldspar Plant Layout Blueprint

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CASE

120 T/H Potassium Feldspar Grinding Plant Upgrade

120 T/H Potassium Feldspar Grinding Plant Upgrade

120 T/H Potassium Feldspar Grinding Plant Upgrade

The Problem: Iron Pollution & High Slime Waste

The Solution: 2PGY Hydraulic Roller Integration

Proven Performance Data:

Upgrade to Iron-Free Crushing

Hydraulic Double Roller Crusher for Feldspar Processing

High-Pressure Hydraulic Double Roller Crusher for Lithium Ore

Hydraulic Double Roller Crusher for Potassium Feldspar

Hydraulic Double Toothed Roller Crusher

Contact us for help?

hot products

Hydraulic Double Roller Crusher for Feldspar Processing

High-Pressure Hydraulic Double Roller Crusher for Lithium Ore

Hydraulic Double Roller Crusher for Potassium Feldspar

Hydraulic Double Toothed Roller Crusher

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