COMPANY&PRODUCT NEWS

Rubble Master Crusher Performance In Practical Applications

Huashengming’s “rubble master crusher” series excels in construction waste recycling, sand and gravel aggregate production, and specialized solid waste treatment through wear-resistant design, intelligent control, and scenario adaptability.

rubble master crusher

rubble master crusher

1. Construction Waste Recycling (Municipal Road Construction)

Case Background: During the West Ring South Street road expansion project, Cangzhou Municipal Engineering Company needed to demolish four 6-story buildings. The tight schedule and high construction waste disposal costs posed significant challenges.
Equipment Solution: Employed a double-roll crusher with “Rock Master” functionality (reference model: 2PGY series) for on-site construction waste processing.

Application Outcomes:
Resource Recovery:
Reached 95% rebar separation recovery rate. Crushed bricks, tiles, and concrete aggregates (≤12mm particle size) were directly used for road subbase, reducing new material procurement costs by 30%.
Reduced waste removal fees and landfill space, lowering overall project costs by 25%.

Environmental Efficiency:
Built-in dust control system maintains PM10 concentrations below standards (50μg/m³) in construction zones, with noise levels under 85dB, meeting urban construction requirements.
Mobility Advantage:
Hydraulic chassis enables flexible relocation; equipment assembly/disassembly completed within 3 hours, adapting to confined demolition sites.

2. Efficient Sand and Gravel Production Line (Medium-Sized Quarry)

Case Background: Shandong Yongchang Stone Co., Ltd. required a 200-ton-per-hour river pebble crushing line with high-quality finished product shape and low needle/flake content.
Equipment Solution: A three-stage crushing system comprising a jaw crusher (primary crushing) + cone crusher (secondary crushing) + Huashengming impact crusher (tertiary crushing).

Application Results:
Improved Product Quality:
Impact crusher (referencing CH series) produces ≤6mm output with <5% needle/flake content, exceeding national standards (≤10%). Output serves as high-grade concrete aggregate.
Optimized Capacity & Energy Consumption:
Production line operated continuously for 3 years without major repairs. Unit energy consumption reduced by 15% compared to traditional equipment. Wear parts lifespan extended to 18 months.

Environmental Compliance:
With integrated dust collection equipment, dust emission concentration <20mg/m³, meeting green mining standards.

3. Special Material Processing (Oilfield Solid Waste Resource Recovery)

Case Background: The mudstone recovery project at Aksu Oilfield in Xinjiang requires processing high-moisture, impurity-laden mudstone waste at a rate of 100 tons per hour.
Equipment Solution: Utilizes Huashengming’s double-stage screenless crusher (refer to SCF series) as the main unit, equipped with a magnetic separator and screening system.

Application Results:
Anti-clogging Design:
Screenless structure + dual-rotor crushing enables clog-free processing of sticky mudstone with 15% moisture content, achieving continuous operation with <1% failure rate.
Precision Output:
Final product size ≤6mm (80% ≤2mm), directly used for oilfield roadbed filling with over 90% resource recovery rate.

Economic Benefits:
Compared to purchased sand and gravel, cost reduction of ¥40 per ton; annual processing of 100,000 tons of mudstone saves ¥4 million.

rubble master crusher

rubble master crusher

4. Energy Efficiency and Cost-Benefit Comparison

Application Scenarios Traditional Equipment Crusher Master Solution Efficiency Enhancement
Construction Waste Processing (Cangzhou) Haulage + Landfill, Cost: ¥180/ton On-site crushing, cost: 60 yuan/ton ↓67% Cost Reduction, ↑30% Resource Utilization
River Pebble Sand Making (Shandong) Impact Crusher + Ball Mill, Power Consumption: 8kWh/ton Three-stage impact crushing, power consumption: 6.8 kWh/ton ↓15% Energy Consumption, ↑20% Production Capacity
Oilfield Mud and Rock Processing (Xinjiang) Sorting + Off-site Haulage, No Resource Recovery Full-process recycling, producing aggregate Annual Savings of 4 Million, ↑90% Resource Recovery Rate
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